Production Engineering Manager

Job Description

Job Description

Job Description

Job Summary

The Production Engineering Manager will lead the production engineering team responsible for optimizing manufacturing processes specific to transformer production, including coil winding, tank fabrication, core assembly, insulation, tanking, oil processing and final assembly. This role ensures that engineering solutions are practical, cost-effective, and aligned with industry standards. The ideal candidate will have a strong background in mechanical manufacturing, with a focus on continuous improvement and operational excellence.

Key Responsibilities

· Lead and manage a team of production engineers and technicians in transformer manufacturing.

· Develop and implement manufacturing strategies to improve efficiency, reduce waste, and enhance product quality across coil winding, tank fabrication core assembly, insulation, tanking, oil processing and final assembly.

· Create, maintain, and enforce Standard Operating Procedures (SOPs) for all production floor activities, ensuring consistency, safety, and compliance with industry standards.

· Collaborate with design, quality, and operations teams to ensure manufacturability of new transformer models and variants.

· Oversee the installation, maintenance, and improvement of production equipment such as winding machines, welders, core stackers, oil processing, etc.

· Analyze production data to identify trends, bottlenecks, and opportunities for improvement.

· Ensure compliance with safety, environmental, and regulatory standards (e.g., OHSA, CSA, IEEE, ISO).

· Manage engineering budgets, timelines, and resources effectively.

· Drive lean manufacturing, Six Sigma, and other continuous improvement methodologies tailored to transformer production.

· Support root cause analysis and corrective actions for production issues, including electrical faults and mechanical defects.

· Mentor and develop engineering staff through training, coaching, and performance management.

Qualifications

· Bachelor’s degree in Mechanical Engineering, or equivalent.

· 7+ years of experience in production or manufacturing engineering, with at least 3 years in a leadership role.

· Experience in transformer manufacturing or related electrical equipment production.

· Strong knowledge of lean manufacturing, Six Sigma, and process optimization.

· Proven experience in developing and managing SOPs in a production environment.

· Proficiency in CAD software and manufacturing systems (e.g., ERP, MES).

· Excellent problem-solving, analytical, and project management skills.

· Strong communication and interpersonal abilities.

· Familiarity with transformer testing standards and procedures is a plus.

Preferred Skills

· Certification in Lean Six Sigma (Green Belt or higher).

· Experience with high-voltage or distribution transformer production.

· Familiarity with ISO 9001, CSA, and IEEE standards.

· Ability to lead cross-functional teams and manage change effectively.

Working Conditions

· Office and shop floor environment.

· Occasional travel to suppliers or other manufacturing sites.

· May require extended hours during critical project phases.